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SCADA/HMI: Rockwell FactoryTalk View

Course Overview

This 5-day hands-on training program covers the design, configuration, and troubleshooting of SCADA and HMI systems using Rockwell FactoryTalk View. Participants will learn how to create dynamic operator interfaces, configure communications with PLCs, manage alarms and trends, and troubleshoot FactoryTalk View SE (Supervisory Edition) and ME (Machine Edition) systems for industrial applications.

Course Objectives

By the end of this course, participants will:

  1. Understand the architecture and functionalities of FactoryTalk View SE and ME.
  2. Develop expertise in creating, configuring, and deploying HMI projects.
  3. Learn to integrate SCADA/HMI systems with Rockwell PLCs.
  4. Implement advanced features like alarms, trends, and data logging.
  5. Gain skills in troubleshooting and optimizing FactoryTalk View systems.

Target group: Automation Engineers, SCADA System Integrators, Control System Designers and Maintenance Technicians involved in HMI/SCADA systems’

Prerequisites: Basic Knowledge in electrical/electronics

Duration: Five (5) days

Methodology: Lectures complemented by hands-on exercises using Siemens S7 PLC Hardware & Simulators/Software.

Contents

Module 1: Introduction to SCADA/HMI Systems and FactoryTalk View

  • Overview of SCADA and HMI Systems
    • SCADA and HMI concepts and industrial applications.
    • Role of FactoryTalk View in automation systems.
  • Introduction to FactoryTalk View Software
    • Overview of FactoryTalk View SE (Supervisory Edition) and ME (Machine Edition).
    • Key differences and applications.
    • System architecture and components.
  • Software Installation and Setup
    • FactoryTalk Activation and Licensing.
    • Navigating the FactoryTalk View Studio interface.
  • Practical Session:
  • Installing and activating FactoryTalk View Studio.
  • Setting up a new project for a machine or supervisory application.

Module 2: HMI Screen Development and Navigation

  • Creating HMI Screens
    • Adding and configuring graphic elements (buttons, indicators, sliders).
    • Screen properties and layout optimization.
    • Using global objects for consistency.
  • Implementing Navigation
    • Creating navigation buttons and menus.
    • Configuring screen transitions and display navigation.
  • Practical Session:
  • Designing multi-screen HMI applications.
  • Implementing navigation between screens for a sample process.

Module 3: Communications and Data Configuration

  • PLC-HMI Communication Basics
  • Introduction to Rockwell communication protocols (EtherNet/IP, DH+, DF1).
  • Configuring communication in RSLinx Enterprise.
  • Tag Configuration and Data Binding
  • Defining HMI tags and PLC tags.
  • Using direct and alias tags.
  • Binding tags to graphic elements.
  • Testing Communications
  • Uploading and testing projects on PanelView terminals or simulation.
  • Diagnosing communication issues.
  • Practical Session:
  • Establishing communication with an Allen-Bradley PLC.
  • Configuring and testing tag integration for a process control application.

Module 4: Advanced Features and Data Management

  • Alarm Management
  • Creating and configuring alarms.
  • Real-time and historical alarm displays.
  • Trends and Data Logging
  • Setting up trend displays for process visualization.
  • Configuring data logging for historical data storage and retrieval.
  • User Management and Security
  • Implementing user authentication and role-based access.
  • Configuring FactoryTalk Security settings.
  • Practical Session:
    • Implementing an alarm system and trend monitoring.
    • Configuring user roles for a secure HMI application.

Module 5: Troubleshooting, Optimization, and Final Project

  • Troubleshooting FactoryTalk View Applications
  • Common issues in FactoryTalk View projects and how to resolve them.
  • Using diagnostic tools like FactoryTalk Diagnostics and Tag Monitor.
  • System Optimization
  • Best practices for improving HMI performance and responsiveness.
  • Managing resources for efficient system operation.
  • Final Project
    • Participants design and configure a complete HMI system for a specific industrial application.

Example projects: Conveyor monitoring, batch processing, or energy management.